CE-certified · 3D-printed orthotics

The cast is obsolete. Meet the 5-minute splint.

Custom orthopedic splints and orthoses, printed in series and fitted to the patient in under five minutes — breathable, washable, and radiolucent. Built for clinics that can't wait, and partners ready to produce locally.

4–6 wks (cast)
<5 min
applied chairside
A custom 3D-printed HappyCasts wrist splint worn on a hand
Real device, real fit. Breathable, washable & radiolucent.
◆ CE Certified
Series production — not one-off
Radiolucent — X-ray without removal
Waterproof — shower & wash freely
Local manufacturing — licensing model
Why it works

Everything a plaster cast can't be.

The same immobilization clinicians trust, without the weeks of waiting, the itch, the smell, or the second X-ray appointment.

Fitted in under 5 minutes

Pre-produced in standard sizes and finished chairside. No molding, no curing time — the patient walks out treated, not scheduled for a return visit.

Made in series, at scale

Unlike scan-design-print workflows that handle one case at a time, our production runs in batches — making it viable for emergency rooms and high-volume clinics.

First-line in emergencies

Lightweight and immediately applicable, the splint is built to be the first treatment a patient receives, not a delayed upgrade from a temporary cast.

Breathable & washable

An open lattice lets skin breathe and lets patients shower normally. No trapped moisture, no odor, no skin breakdown under the brace.

Radiolucent by design

Clinicians can image the healing bone without removing the device, cutting follow-up steps and keeping immobilization uninterrupted.

CE-certified quality

Manufactured to European medical-device standards — a documented regulatory baseline that travels with the product into every market.

From injury to treated

Four steps, one short appointment.

01

Assess

The clinician evaluates the injury and selects the matching splint type and size from stock.

02

Fit

The pre-produced splint is positioned on the limb — no plaster, no molding, no waiting for it to set.

03

Secure

Adjustable closures lock the device in place for a precise, comfortable hold tailored to the patient.

04

Discharge

The patient leaves treated in minutes, free to wash and to be imaged without removing the splint.

Who it's for

Two ways to work with us.

A family of 3D-printed HappyCasts splints — foot and ankle orthoses
Radiolucent Ventilated Washable Lightweight
One platform, many devices

A growing range of splints & orthoses.

From wrist to foot and ankle, every device is produced in series from the same CE-certified platform — each one ventilated, washable and built to be imaged through.

Healthcare professionals

Treat faster, follow up less.

For hospitals, emergency departments, and orthopedic clinics that need immobilization on the spot.

  • Same-visit treatment, no second appointment to apply a cast
  • Image through the device — fewer follow-up steps
  • Cleaner, more comfortable patient experience
  • Consistent, CE-certified medical-grade quality
Request a clinical demo
Distributors & partners

Produce locally, under license.

For distributors building a market presence — including a turnkey local-production model with equipment, training and support.

  • Local production unit: equipment, software & training included
  • Licensing model with clear, predictable terms
  • CE certification as a regulatory and commercial edge
  • Partner takes regulatory ownership in-market
Become a partner

Let's talk.

Tell us whether you're a clinician looking to treat faster, or a partner exploring local production. We'll get back to you with the right next step.

Email
contact@pjsgestion.com

Looking for
Clinical demos · Distribution partnerships · Local production licensing

We typically reply within two business days.